Horizontal Fermentation Tank: The Core Technology for Rapid, High-Temperature Organic Waste Processing

Discover how horizontal fermentation tanks achieve 10-hour pathogen elimination in organic fertilizer production. Learn about high-temperature aerobic fermentation technology, temperature control from 60-100°C, and applications across multiple waste types.

The Engineering Challenge in Modern Organic Fertilizer Production

In the evolving landscape of organic fertilizer production, efficiency and hygiene are paramount. Traditional composting methods, often taking weeks or months, struggle with inconsistent quality, odor emissions, and incomplete pathogen elimination. The horizontal fermentation tank emerges as a game-changing fertilizer making machine, engineered to deliver rapid, controlled, and high-quality bioconversion of diverse organic wastes into stable fertilizer substrates. This technology forms the heart of modern, efficient organic fertilizer production lines.

Core Technology: Precision High-Temperature Aerobic Fermentation

Sealed Environment & Rapid Pathogen Elimination

The core innovation lies in its high-temperature aerobic fermentation process within a sealed, controlled environment. Unlike open windrows, the horizontal tank maintains precise conditions. For instance, our system is designed to complete harmless treatment in just 10 hours. This is achieved by maintaining an adjustable internal temperature range of 60 to 100 degrees Celsius.

Advanced Heat Transfer System

This intense, sustained heat is facilitated by a high-efficiency heat exchange system using premium imported heat transfer oil with a high boiling point and stable thermal conductivity. This ensures the thorough eradication of weed seeds, parasites, and harmful pathogens like E. coli and Salmonella. The result is a hygienic, stable product that meets stringent organic safety standards.

Unmatched Feedstock Versatility

This technology's strength lies in its ability to process a wide spectrum of organic feedstocks without cross-contamination risk.

Comprehensive Waste Processing Capabilities

• Livestock Manures: Efficiently processes pig, sheep, chicken, and cattle manure

• Agricultural Residues: Handles fibrous crop straws effectively

• Industrial By-Products: Processes mushroom residue and herbal medicine residue

Automated Process Control

The closed, automated system expertly manages critical parameters of oxygen supply, moisture, and temperature for each batch, regardless of the initial material mix. This flexibility makes it an indispensable component not only in dedicated fertilizer plants but also in integrated waste management solutions for large farms, agro-industrial complexes, and municipalities.

Cross-Industry Applications

Beyond fertilizer production, the principle of controlled high-temperature bioprocessing finds applications across multiple industries:

Industrial Applications

• Bio-fertilizer Industry: For feedstock sterilization and modification

• Pesticide Production: For material pretreatment processes

• Food Industry: For organic waste treatment and by-product processing

• Chemical Industry: For controlled biological transformations

Strategic Investment Value

By investing in a horizontal fermentation tank, producers are not just buying a compost making machine; they are investing in a reliable, scalable, and future-proof core technology that guarantees:

• Product safety through complete pathogen elimination

• Operational efficiency through rapid 10-hour processing

• Environmental compliance through closed-system operation

• Business foundation for profitable organic recycling operations